Machines for Graphite Reinforced Gaskets

Our Machines for Graphite Reinforced Gaskets are precision-engineered equipment designed for the production of high-performance gaskets using graphite-reinforced materials. These machines ensure efficient, consistent, and high-quality output, catering to industries such as automotive, aerospace, and manufacturing where reliable sealing solutions are critical. With advanced automation and robust construction, our equipment minimizes downtime and maximizes productivity, making it an ideal choice for modern industrial applications.

Key Product Parameters

Our Machines for Graphite Reinforced Gaskets come with a range of specifications tailored to meet diverse production needs. Below is a detailed list of parameters:

• Production Capacity: Up to 500 gaskets per hour, depending on material thickness and complexity.
• Power Requirement: 380V, 50Hz, three-phase power supply with a consumption of 15-20 kW.
• Operating Pressure: Adjustable from 100 to 500 tons, ensuring precise compression for various graphite densities.
• Temperature Range: 20°C to 200°C, with integrated heating systems for optimal material bonding.
• Control System: PLC-based automation with touchscreen interface for easy operation and monitoring.
• Dimensions: 3000 mm (L) x 2000 mm (W) x 2500 mm (H), designed for factory floor integration.
• Weight: Approximately 5000 kg, built with heavy-duty steel for durability.
• Material Compatibility: Supports graphite, reinforced polymers, and composite materials up to 10 mm thickness.
• Safety Features: Emergency stop, overload protection, and safety guards compliant with ISO standards.
• Maintenance Interval: Recommended service every 500 operating hours, with easy-access components.

Detailed Specifications Table

Applications and Benefits

Machines for Graphite Reinforced Gaskets are utilized in sectors requiring high-temperature and pressure-resistant seals. The benefits include enhanced efficiency, reduced material waste, and consistent product quality. These machines support custom configurations for specific gasket designs, enabling versatility in production.

FAQ Section

What types of materials can these machines process?
These machines are designed to handle graphite-reinforced materials, including composites with polymer bases, and can accommodate thicknesses up to 10 mm. They are compatible with various additives for enhanced properties like heat resistance.

How does the automation system improve production?
The PLC-based automation allows for precise control over pressure, temperature, and cycle times, reducing human error and increasing output consistency. It also enables data logging for quality assurance and process optimization.

What maintenance is required for these machines?
Routine maintenance includes lubrication of moving parts, inspection of hydraulic systems, and calibration of sensors every 500 operating hours. The design features easy-access panels to simplify these tasks and minimize downtime.

Are these machines customizable for specific gasket sizes?
Yes, they can be tailored with interchangeable dies and adjustable settings to produce gaskets of various diameters and shapes, making them suitable for both standard and custom applications.

What safety certifications do these machines hold?
Our machines comply with international safety standards such as ISO 12100 for risk assessment and include features like emergency stops, safety guards, and overload protection to ensure operator safety.

How energy-efficient are these machines?
They are designed with energy-saving components, such as variable frequency drives and efficient heating elements, which reduce power consumption by up to 20% compared to conventional models, lowering operational costs.

Can these machines integrate with existing production lines?
Absolutely, they are built with standard interfaces and modular designs that allow seamless integration into existing manufacturing setups, supporting automation workflows and data exchange systems.

What is the typical lead time for delivery and installation?
Lead times vary based on customization but generally range from 8 to 12 weeks after order confirmation. Installation includes on-site setup, testing, and training for operators to ensure smooth operation.

Do you provide technical support and spare parts?
We offer comprehensive technical support via remote assistance and on-site visits, along with a readily available inventory of spare parts to ensure minimal disruption and long-term reliability.

How do these machines handle different graphite densities?
The adjustable pressure and temperature settings allow precise calibration to suit various graphite densities, ensuring optimal compression and material integrity without defects or inconsistencies.